Ointment Plant – Semi solid manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotion, Gel, Tooth Paste & emulsions & homogenization.

Fully automatic Ointment, Cream, Tooth Paste , Gel manufacturing plant consisting of

• Pre determined water phase vessel.
• Pre determined oil, wax, petroleum jelly phase vessel.
• Vacuum Homogenizer Mixer vessel.
• Vacuum Pump
• Storage vessel
• Interconnecting pipeline.
• Transfer Pumps (Bump Pump, Lobe Pump & Metering pumps)
• Integrated automatic control panel.
• Working Platform

DESIGN FEATURES :

• Design compliance with cGMP
  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.

• Batch Size
  • Available model 50 Liter to 5000 Liter working Capacity.

• Materials
  • Product Contact AISI 316L.
  • Food Grade silicon rubber for seal.

• Water Phase Vessel
  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

• Wax Phase Vessel
  • Jacket for heating & cooling.
  • Heating Jacket Pressure (4 bar).
  • Heating by steam or hot water circulation.
  • Propeller stirring with top mounting.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

• Manufacturing Vacuumize Homogenizer Vessel.
  • Jacket for heating & cooling.
  • Vacuumize process.
  • Vessel Inside Pressure (-1 /+2 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Agitator mixer with self pressure Teflon scrapper.
  • Scrapper cleanly working on both side.
  • High speed Homogenizer with toothed Rotor – stator type.
  • RPM sleeplessly with variable speed drive for agitator & Homogenizer.
  • High shear & pressurization of the homogenizer.
  • Thus homogenization of high viscosity up to 400.000 mPas.
  • Homogenizer mounted on lower position in the center of vessel.
  • Top lid with motorized top lid for lifting & lowering.
  • Safety Interlock process with limit switch.
  • Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
  • Temperature controller & safety pressure Valve.
  • Bottom discharge with valve.

• Vacuum System
  • Water Ring Vacuum Pump.
  • Vacuum gauge & Vacuum relief valve.

• Storage Vessel
  • Skid type storage vessel.
  • Bottom cone is Jacket for heating.

• Inter Connecting Pipe
  • Inter connecting Pipe line of all vessel for transfer Water, Wax & products.
  • Recirculation in manufacturing vessels.
  • Vacuum connecting pipe.

• Working Platform
  • Rigid structure with anti slipping embossed plat.
  • Made from AISI 304.

• Controls & Visualization
  • Electric Controls with digital display.
  • Optional PLC Controls with HMI Touch screen.
  • RPM and Process time entries.
  • Temperature controls- Heat/cool.
  • Vacuum start- Stop.
  • Integrated Data Recording for batch.

• Safety Features
  • Emergency stop button
  • Safety vacuum relief valve & Indicator Gauge.
  • Safety Pressure Valve.
  • Limit switch at top lid

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