High Pressure Jacketed Vacuum Chemical Reactor

During Exothermic reaction heat will be released by reactants and during Endothermic reaction heat will be absorbed. In both the processes temperature should be controlled as per process requirements for the perfect result. A jacketed vessel will facilitate the above.

Jacketed reactor has a jacket surrounding the main vessel. During reaction, temperature of reactants is controlled by circulating heating or cooling media through the jacket. Ideally suitable for the heating below 150 Centigrade (302 Fahrenheit). Commonly used heat transfer media include water, steam, hot oil such as Therminol™, and Dowtherm A.

Abster™ Equipment is a proven jacketed vessel manufacturer. Jacketed vessel can also be offered in Dimple design .

Sigma Mixer Manufacturer, Stainless Steel Reactor Vessel

Application and introduction

The main of high pressure chemical reactor feature is the use of static seal structure, stirrer and motor drive between the use of magnetic coupling coupling, because of its non-contact transmission torque, static seal to replace the dynamic seal, can completely solve the problem of mixing leakage, so that the entire media and mixing parts Completely in the state of absolute seal to work, therefore, more suitable for a variety of flammable and explosive, precious media and other highly permeable chemical medium for stirring reaction, is the Petroleum oil, chemical, organic synthesis, polymer polymerization , Food and other processes for vulcanization, fluoride, hydrogenation and other reaction of the most ideal non-leakage reaction equipment.

Have different kinds of agitators:

1, Bottom magnetic agitator with propeller impeller, speed from 50-400rpm or 50-800rpm. This kind of agitator is mixing thin viscosity, such as eye drop, injection, CIP liquid, water, etc.
2, Top mechancial agitator with propeller impeller, speed at fix 71rpm or adjustable 20-200rpm or special requirement. This kind of agitator is mixing syrup, injection, blood, oral liquid, culture media, etc.
3, Top mechanical agitator with anchor or frame impeller, speed is from 10-70rpm. It is mixing higher viscosity, such as sediment or viscosity oral liquid, etc.
4, Top emulsification homogenizer, speed max 2900rpm for small vessel, 1480rpm for bigger tank. This kind of agitator is mixing most high viscosity, such as suspension, oil, fat emulsification, etc.
5, Bottom emulsification homogenizer, speed max 2900rpm for small vessel, 1480rpm for bigger tank. This kind of agitator is mixing most high viscosity, such as suspension, oil, fat emulsification, etc.

How it work

Stainless steel autoclave important part is (ring) strong magnetic coupling agitator, a number of magnetic ring made inside and outside the two powerful permanent magnets; inner steel body sealed in stainless steel sealed tube made of mixing parts, sealed tube Body and kettle cover, kettle body, fastening connection to form a static sealed cavity, so that the reaction medium completely in a static state, without any leakage, pollution and personal danger; speed motor to drive the external steel body, strong magnetic force Made of stainless steel sealed cylinder, and sealed in the cylinder body of the magnetic force in the magnetic force to attract each other, the role of self-positioning on the axial rotation of the traction, the high temperature and high pressure stirring reaction.

Other advantage

Stainless steel high pressure reactor is characterized by the use of static seal structure, stirrer and motor drive between the use of magnetic coupling coupling, because of its non-contact transmission torque, static seal to replace the dynamic seal, can completely solve the problem of mixing leakage.

Motor ex-proof ,jacketed for heating and cooling are all optioned .material are Stainless steel 316 L.

Technical dataBenefits of Abster™ Jacketed reactor Vessel

• Available in the range of 500 Liters to 60,000 Liters
• Offered in Stainless Steel 316, 304 or Carbon Steel material
• Spirals welded on outer surface of the main vessel for uniform circulation of heating or cooling media like steam, oil, water etc. And also provides extra strength to the main vessel
• Adheres to ASME and other standards with special attention to Argon and Arc welding procedures
• Save Energy using two part Jacket design for smaller batch
• GMP range of equipment available for Pharmaceutical industry. With mirror finish from 220 grit to 440 grit, smooth welding, flush grinding and Insulation with mirror finished S.S cladding
• Energy efficient direct drive design for the agitator , with VFD option to vary the RPM of the drive
  Agitator design to suit the reactants viscosity and density
• Vessel design with form cutter for the process which generates forms
• Save time and money with our Value added products and services like Process Automation, valves and fittings
  Manufactured as per your specifications