Liquid Syrup Manufacturing Plant

Liquid Syrup Manufacturing Plant

Automatic Liquid Syrup Manufacturing Plant is the perfect option for pharmaceutical oral preparations.
The plant is available with capacities ranging from 500 L to 2000 L. The plant is segmented into three main parts accompanied with transfer and filtration units for easy and smooth operation.

 

Liquid Syrup manufacturing plant

 

Automatic Liquid Syrup mfg. Plant

 

Liquid Syrup Manufacturing Plant is the perfect option for pharmaceutical oral preparations.

The plant is available with capacities ranging from 500 L to 2000 L. The plant is segmented into three main parts accompanied with transfer and filtration units for easy and smooth operation.

Key Components :

❯ Sugar melting vessel
❯ Sugar filtration unit
Syrup manufacturing vessel
Zero hold up sparkler filter
❯ Storage vessel with top/bottom mounted stirrer
❯ Centralized control panel

Salient Features :

❯ Plant design meets GMP norms
❯ All vessels are fabricated out of SS 316 / SS 316 L grade steel
❯ Steam/Electric heating options available
❯ All interconnecting pipes are constructed from electro-polished SS 316 grade steel
❯ Each unit is equipped with bottom entry stirrers with high quality mechanical seals
❯ Mechanical seals are equipped with water flow switches
❯ Food grade silicon gaskets are used with all connections and interfaces
❯ Dedicated filtration systems for Sugar melting and manufacturing vessels
❯ Each vessel is equipped with a spray ball for ease of cleaning
❯ Plant is equipped with necessary mountings for operator and plant safety
❯ Working platform is attached along the length of the plant for ease of maintenance and accessibility

The Oral Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid.

Effective cleanness during manufacturing. Capacity ranges from 50 L to 20,000 L.

Needless to say, it also provides the benefits of the effective manpower utilization.

Liquid Syrup Manufacturing Plant consists :

Sugar Melting Vessel
Pre-filtration unit
Syrup Manufacturing Vessel
Sparkler Filtration unit
Storage Vessel
Control Panel
Product Piping
Working Platform

This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid
Filling Machine.
The Sugar and Water, are load with vacuum system or by mechanical system or manually.
The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating (In small model) / steam heating facility
(In bigger size model) .The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel
by vacuum or by transfer pump.
The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump.( Optional
Facility )
The Pump also discharges the product in the Storage Vessel.
The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
Pump. Or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected
with filling machine.
The entire Plant can be operated by centralized operating panel by one operator.

Liquid Syrup Manufacturing Plant Salient Features:

The Plant is designed to be operated only by one operator and one helper.
All material transfers are done by vacuum or by transfer pumps.
All the vessels are CGMP (paint free construction)
The gaskets used are of silicon (food grade).
All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and
are crevice free.
The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on
demand.
All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
electro polished, with tri-clover ended joints.