ETO Sterilizer
ETO sterilizer is known as Ethylene Oxide sterilizer which is mainly used to sterilize medical and pharmaceutical products that cannot support conventional high temperature steam sterilization.
ETO Sterilizer is highly effective sterilizing equipment and perfect for heat sensitive tools and devices as it uses only ethylene oxide gas for sterilizing the substances. Our provided ETO Sterilization guarantees that a safe and sterile product will be delivered to the market every time. The product offered by us satisfies the need of the clinic, hospitals, laboratories and medical device manufacturers who require a sterilizing facility for heat-sensitive items which would otherwise be smashed by high temperature, pressures, or vacuums.
Features of ETO Sterilization
Single or double door With Sliding or Hinged door options to suit client specific requirements.
Dimple steam Jacketed for better Uniformity of the heat Distribution. (Technology for fast Sterilization cycle and low cost operating)
Gas evaporation system is provided to ensure gaseous sterile even at low temperature
Simple and safe to operate
Does not need skilled personnel for its operations
Operates on domestic power supply only
Extremely low electrical consumption
[ETO-Sterilizer]
Brief Description of ETO Sterilizer
Define: Sterilization with ETO is a low-temperature process that uses Ethylene Oxide gas to reduce the level of infectious agents. ETO is used in gas form and is usually mixed with other substances, such as CO2 or steam. It is known as ETO Sterilizer. Ethylene oxide sterilization is a chemical process consisting of four primary variables such as gas concentration, humidity, temperature and time. Further the offered; Ethylene oxide is an agent that disrupts the DNA of microorganism, which prevents them from reproducing. These ETO sterilizations that are known for the safe and sterile product which will be delivered to the market each and every time.
Why ETO stetilization?
ETO Sterilization is recognized technology with excellent history and high reliability with Environment considerations. We are taking the utmost care while manufacturing the ETO Sterilization which is made with strict emissions requirements. Further no depleted radio logical waste to contend with the effect of radiation on product or packaging materials is sometimes prohibitive effect of radiation on drugs may be problematic.
Features of ETO Sterilizer
To Sterilize Surgical Medical Device products like I.V. Sets, Disposable Syringes, Disposable Surgical Set, catheter, Urine Bag, reduce microbiological load and increase life span of material.Modular construction of chamber.
It is very easy to operate.
Fully automatic operation based on PLC control (optional).
Better productivity and lesser mixing time.
Overview of ETO Process
Normally the ETO sterilization process consists of three basic steps:
Preconditioning
Sterilization
Aeration
Steps taken for ETO Sterilization Process
Evacuation: Evacuation means the phase to remove the air that is present in sterilization chamber.
Nitrogen dilution: The phase where the nitrogen is introduced into the chamber. It is injected and then immediately removed. And even aids in the removal of any air that is in the chamber.
Humidity Injection and Humidity dwell: In this phase of process the Humidity is injected into the chamber and it is held at a certain pressure for a certain amount of time. This replenishes the moisture present in the load which was lost during its removal from the preconditioning room and transfer to the chamber, and during the evacuation and nitrogen dilution phases. Further the moisture in the chamber also allows easier absorption and desorption of the EO gas in and out of the products.
Sterilant Injection and EO dwell: The EO Sterilant is injected into the chamber and is held in a dwell phase for a period of time in order to achieve the validated sterility assurance level.
Sterilant Removal: In these phase of Sterile Removal, the vacuum is pulled deeper to remove all of the ethylene oxide from the chamber and the product.
Nitrogen Wash: Nitrogen Wash purpose is to essentially wash off any ethylene oxide that is remaining in the chamber.
Air break: At the last phase the vacuum is released and brings the sterilization chamber back to atmospheric pressure before the doors can be opened.
Sterilization Technologies
Sterile offers safe and consistent sterilization services with several cutting-edge technologies. We rely on processes such as Ethylene Oxide (EO) sterilization or ETO sterilization, gamma sterilization, and electron beam (E-beam) sterilization. Each method is best matched for diverse applications and our knowledgeable sales representatives can help you choose the best process for your requirements.
Why Abster ETO Sterilizer is Unique?
Having years of industrial experience in the pharmaceutical, medical devices, and supplement to sterilization industry, we are manufacture Ethylene Oxide Sterilizer, Propylene Oxide Sterilizer, Steam and Dry Heat Sterilizers, and Vacuum Drying Chambers. We are well-known for the services include are mentioned below:
Sterilizers can be equipped and ready for “Parametric Release” of product
Sterilization Process Control Systems
Sterilization Chamber Re circulation Blowers
Vacuum Pump Systems
Dry , Water Sealed, Oil Sealed
Environmental Monitoring Systems, 8, 16 or 24 Points
Emission Control Equipment, Catalytic Oxidizer Systems, Wet Scrubbers,
Steam Boilers/Generators
Sterilization Facility Design
The process of E.O. gas sterilize:
1.Put the goods in the sterilizer (Lock the door, make sure it can’t be open by anyone else).
2. Temperature Adjusting: Adjust the temperature to the necessary 50ºC, takes about 1~2 hours.
3. Pre-Vacuum: Vacuum the air in the sterilizer, it takes about 6~30 minutes.
4. Air Pressure Holding Test: Checking the tightness of sterilizer, make sure no gas leaks.
5. Pre-humidification: pre-humidify the sterilized goods to 55%RH humidity, it takes 1-1.5 hours.
6. Inject EO gas into the chamber: 20- 30 minutes
7. E.O. Sterilizing: make sure every condition is not changed, keep it 4 – 8 hours.
8. Sterilization finishes: clear the residue E.O. gas. Vacuum degree 60 Kpa. Blow Air inside, repeat at least 3 times. It takes about 1 hour.
9. Unlock and open the door, pull the cart outside the sterilizer.
Our eto sterilizer chamber can sterilize two batch of cargos in 24 hours.
The Process of Ethylene Oxide Sterilization:
1. preconditioning stage
2.sterilizing stage
3.degassing stage
4.waste gas treatment