Manufacturers & Exporters
APPLICATION:
Homogenizer is paraphernalia that assist in the method of homogenizing. The major job of a homogenizer is to form a consistent arrangement of all solid materials present in the heavy material. A homogenizer also breaks down large water particle into small homogenous structure, resultant in an emulsion consisting of water molecules extend evenly all through the whole liquid.
Homogenizer mostly works by agitating the fluid that is to be homogenized. Agitation can be done by using an automatic agreement which pumps the liquid through an orifice plate. Agitation can also be done by an acoustic medium which uses ultrasonic regularity to agitate a surface over which the liquid is pumped.
Homogenization (known in the pharmaceutical industry as micronization) is the method of reduce the particle sizes of pharmaceutical goods, under very high pressures, sheer, turbulence, increase of rate and impact, to make them more stable and clinically effective. The bioavailability of the manufactured goods increases and the tolerance of some or else borderline drugs can get better. It can mostly use for pharmaceutical, chemical, food, cosmetics and alike industries.
We design and manufacture a wide range of agitators for liquids and Paste for all process in the pharmaceutical, chemical, food, cosmetics and similar industries. Agitators are provided with different types of agitation components for process such as mixing, blending, dissolution, dispersion, homogenization, reaction, fermentation, oxidation, digestion and emulsification of liquid, paste, ointment, solution, viscous material and solid-liquid.
Agitators are designed and adapted to any vessel shape and can be implemented with or without lower support. Different types of blades can be combined depending on the process requirements. The sealing system are designed and adapted depending on the requirement of the various process and start from simple retainers to double mechanical seals. Agitators are available with different type of mounting as per suitability of the process and users requirements.
Different types of blades can be combined depending on the process requirements and various conditions including the stirring objective, tank shape, rotating speed, viscosity, mixing blades of different configurations should be applied for different operating objectives. Different mixing blades follow various specifications to design and select the configurations of the blades. The ratio of the blade to the inner diameter of the tank, angular speed of the blade top, viscosity change during mixing process and the range of the flow volume are the factors to be considered. There are various types of blade mixer and can be categorized into axial flow and radial flow according to the flow pattern of the fluid in the tank. The main factors affecting mixing performance are as below and the commonly used configurations are listed for reference:
- Shape, diameter, sweep back angle and slant angle of the mixer blade
- Number of layers and the vertical position of the mixer blade where it is installed
- Rotating speed of the mixer blade
- Shape, inner volume, number of baffles and outline dimensions of the mixing tank
- Batch operation or continuous operation.
Agitators available with different type of drives and speeds with direct motor and with gear drive as per process requirements. Agitators are suitable for mixing volumes 5 liters to 10,000 liters.
TECHNICAL SPECIFICATION:
DESCRIPTION |
SPECIFICATIONS |
DUTY |
Emulsification of Liquid – Liquid |
MOUNTING |
Vertical |
MODEL |
GMP |
WORKING VOLUME |
50 to 10,000 Ltrs |
OPERATING TEMPERATURE |
80 Deg. |
BULK DENSITY / VISCOSITY |
CTC |
TYPE |
Rotor – Stator type |
DRIVE MOTOR |
3.0 HP / 2800 RPM / 3Ph / 415 VAC / 50 Hz/ Non FLP |
HOMOGENIZER RPM |
500 – 2800 Variable |
Shaft Dia. |
35 MM |
CONTACT PARTS MOC |
SS 316 |
NON CONTACT PARTS MOC |
SS 304 |
HEIGHT ADJUSTMENT |
By means of worm and worm wheel |
MAX. HEIGHT ADJUSTMENT |
400 mm |
CONTROL PANEL |
SS 304 Operating panel shall be provided with require controls |
FINISH |
All product contact parts shall be polished to 220 grit mirror polish. Non contact parts shall be polished to 180 grit matt finish. |
Salient Features :
- Homogenizer would be the cGMP standard (Current Good Manufacturing Practices compliance)
- All contact parts SS 316 & non contact parts SS 304.
- Batch Capacity obtainable for 50 liters to10, 000 liters
- Obtainable various type of mixing blade.
- Obtainable Various mounting of stirrer assembly.
- We are providing the accessories such as Wall mounting, Telescopic Stand, Top of the vessels / Tanks, Bottom of the Vessels / Tanks.
- We can providing Variable Speed Drive for stirrer by VFD
- Option obtainable for Explosion proof motor and controls panel.
Homogenizer for 300L cap with Pneumatic Lifting stand
Stirrer-Propeller blade for 300L cap with Manual Lifting & tilting stand
Stirrer-Propeller blade for 50L & 10 L cap with VFD & Manual lifting stand
Homogenizer for 500L cap with telescopic stand
High Shear Homogenizer- Rotor- Stator type
Propeller Blade Stirrer mounted on top disc / Bottom Disc of Tank or vessels
Different type mixing blade design