Starch Paste Preparation Kettle
Starch Paste Preparation Technic
Application & Process :
The paste kettle is designed for preparing paste / starch / binder solution for making granules for tableting formulation and granulation . It has a universal application resulting in uniform melting.
The kettle has a small cylindrical top shell with a spout for pouring out binder mass. It is provided with Anchor type beater for paste mixing with dual speed option.
Salient Features :
- Capacity available in 50 Liters to 300 Liters.
- Design is cGMP – Current Good Manufacturing Practices compliance.
- All contact parts AISI 316 & non contact parts AISI 304.
- Product Bowl with Jacketing and Insulation for heating.
- Tilting unit for unloading.
Optional Features :
- Heating Option: (1) Steam Heated (2) Electric Heated with tharmic fluid.(3) Pressurized hot water
- Temperature controller with sensor.
- Anchor stirrer with Variable speed,
- Pillar design kettle with anchor stirrer.
Kettle-50L with stirrer
Kettle -100L
Kettle with Temperature Controls
Kettle-150L with Pillar Structure
Starch Paste Preparation Kettle Used for Paste Binder Preparation
Starch Paste Preparation Kettle or say jacketed kettle is designed to cook and boil various foods which enjoy great popularity in many industries such as restaurants and industrial kitchens. It has 2 kinds of the heating means: by steam or electrical, we can add the agitator and cover according to your needs. Our jacketed kettle is the ideal equipment for food processing to improve the quality, shorten the time and improve the working condition.
Jacketed Kettle Features
1. All the materials in contact with food are made of stainless steel, has the feature of resistant to corrosion which is in accordance with GMP Standard.
2. Beautiful appearance, easy to install, convenient operation, safe and reliable
3. With a large heating area, heating uniformity and high thermal efficiency
4. Liquid material boiling time is short, the heating temperature is easy to control
1. It is widely used for candy, pharmacy, dairy products, wine, pastry, candied fruit, beverage, canned foods, sauced meat and other food processing
2. It is also used in large restaurants or dining room to cook soup, stew, boil congee, etc.
Jacketed Kettle Classification
1. Structure: Tilting Jacketed Kettle and Vertical Jacketed Kettle
2. Heating: Electric Heating Jacketed Kettle, Steam Heating Jacketed Kettle, and Gas Heating Jacketed Kettle
3. Process Need: Jacketed Kettle with Agitating and Jacketed Kettle without Agitating
Jacketed Kettle Operation Caution
1. The use of vapor pressure, not a long time exceeds the rated working pressure.
2. During the use of steamer boiler, you should always pay attention to the change of steam pressure, with the inlet valve adjust
3. For tilting type and mixing type jacketed kettle, before each time to use, you’d better add the oil to all the rotating parts. We suggest you use cooked vegetable oil for the surface component of mixing type jacketed kettle; other places are used 30#–40# machine oil.
How to Maintain the Jacketed Kettle?
1. When the inlet pipe and outlet pipe joint leakage, if you choose to tighten the nut can’t solve the problem, please add or replace the filler
2. Check the pressure gauge and safety valve regularly, if there is a fault, please replace and repair timely.
3. Anti-rust oil spalling, you should be timely brushing
4. When the outer pot after years of corrosion thinning to below 2mm, please stop using.
As a professional supplier of food processing machines, Abster™ Equipment is committed to offering a comprehensive range of top quality machines with unbeatable price and thoughtful service.
Section I GENERAL INTRODUCTION
Jacketed kettle also called as jacketed evaporative cooker or thickening pan. Adopt stainless steel as its main construction material. Using indirect heating make it easy to clean. The double wall structure which make up a jacket for heating medium such as steam and thermal oil result to a faster heating effect compared with normal cooking pans. Use a hand wheel to discharge the cooked product so there is no material accumulation at drainage opening. When equipped with anchor or scraper type agitator, jacketed kettle can be also used to the production of various of liquids which are sticky or thick.
| Metric volume(L) | 50 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | |
| Caliber (mm) | Φ 600 | Φ 700 | Φ 800 | Φ 900 | Φ 1000 | Φ 1100 | Φ 1200 | Φ 1300 | Φ 1400 | |
| Depth of pot(mm) | 400 | 450 | 530 | 630 | 680 | 730 | 780 | 830 | 900 | |
| Heating area(m2) | 0.45 | 0.58 | 1.12 | 1.42 | 1.75 | 2 | 2.3 | 3.2 | 3.9 | |
| Pipe size | Steam pipe | 3/4″ | 1″ | 2″ | ||||||
| Condensate pipe | 3/4″ | 1″ | ||||||||
| Interlayer work pressure | ≤ 0.09Mpa(can be adapted according to customer requirement) | |||||||||
| Mixing speed | 36 r/min(can be adapted according to customer requirement) | |||||||||
| Mixing power(Kw) | 0.55 | 0.55 | 0.75 | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | |
Characteristics:
1. Efficient Heating
Steam heating jacketed kettle takes a certain pressure of steam as heat source. It has characteristics such as big heating area, uniform heating, high thermal efficiency, short boiling time, easy control of the heating temperature etc.
2. Safety and Convenience
Steam heating jacketed kettle adopts stainless steel 304 as production material, which is resistant to heat and acid. The machine is equipped with pressure gauge, safety valve or electrical control box. Not only has good-appearance, but also easy to install and operate. It is safe and convenient.
STEAM-JACKETED KETTLE
Steam-Jacketed Kettle are very large, deep kettles mounted on a pedestal or legs to stand on the floor.
The bottom two-thirds of the kettle is covered by a metal jacket; shallow ones may be fully-jacketed.
There is a sealed air space left between the outside of the kettle, and the jacket, into which steam is pumped, which does even heating and cooking of the food in the kettle. Steam, though, never touches the food.
On top, there is a hinged lid.
There is a faucet at the bottom to allow liquid to come out of its spout. Some Steam-Jacketed Kettles can also be tilted, and have a spout on them for this.
They will all have safety valves to let off excess steam pressure.
Tilt ones can hold up to 80 gallons, stationary ones from 10 to 150 gallons. Small ones, 12 gallons or less, can be mounted on tables or counters.
Deeper ones are used for dishes such as beans, gravies, lentils, sauces, soups, pasta, puddings, and pie fillings, and can be used to make large quantities of scrambled eggs.
Shallow ones are used for moist cooking of meat, and stews.
Full-training in their use for safety and maximum effectiveness is required. They require special cleaning procedures as well.
It is best to use distilled water as the water for the steam source, as tap water can cause mineral deposits on the heating coils, lowering their effectiveness.
Notes:
1. Working pressure of jacket layer ≤ 0.09Mpa, also, this can be adapted according to customers’ requirement.
2. The process parameters that need provided when choosing the Jacketed Kettle: The nature of material, working pressure, temperature, specific requirements, etc.
| Metric volume(L) | 50 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | |
| Caliber (mm) | Φ 600 | Φ 700 | Φ 800 | Φ 900 | Φ 1000 | Φ 1100 | Φ 1200 | Φ 1300 | Φ 1400 | |
| Depth of pot(mm) | 400 | 450 | 530 | 630 | 680 | 730 | 780 | 830 | 900 | |
| Heating area(m2) | 0.45 | 0.58 | 1.12 | 1.42 | 1.75 | 2 | 2.3 | 3.2 | 3.9 | |
| Pipe size | Steam pipe | 3/4″ | 1″ | 2″ | ||||||
| Condensate pipe | 3/4″ | 1″ | ||||||||
| Interlayer work pressure | ≤ 0.09Mpa(can be adapted according to customer requirement) | |||||||||
| Mixing speed | 36 r/min(can be adapted according to customer requirement) | |||||||||
| Mixing power(Kw) | 0.55 | 0.55 | 0.75 | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | |
This Tilting cooking kettle is a tilting-pouring design with streamlined balloon-type jacket. This kind of cooking kettle with its extra-large diameter assures maximum area for efficient heating and / or
effective cooling. Tilting cooking kettles are especially designed for fast, even cooking of heavy viscous materials. Extra-large pouring lip and economical positive locking handle tilting device
permiteasy pouring of any volume without spilling. Sanitary construction ensures easy cleaning and highest product purity. Kettles and jackets are fabricated of stainless steel 304 or SS316.
Each kettle has heavy construction for pressures of 40. 90 and 125psi. Kettles are finished inside to a satin polish, outside to a semi-deluxe buff. Pressure zone metal thickness conforms to
manufacture’s standard or latest ASME Code.
| Pot capacity | 300 | 400 | 500 |
| Jacket testing pressure | ≤0.2 Mpa | ≤0.2 Mpa | ≤0.2 Mpa |
| Jacket working pressure | ≤0.15 Mpa | ≤0.15 Mpa | ≤0.15 Mpa |
| Inner kettle testing pressure | ≤0.15 Mpa | ≤0.15 Mpa | ≤0.15 Mpa |
| Inner kettle working pressure | ≤0.05 Mpa | ≤0.05 Mpa | ≤0.05 Mpa |
| Loading capacity | 75 | 100 | 150 |
| Heating area M2 | 1.44 | 1.44 | 1.9 |
| Weight Kg | 290 | 350 | 390 |
| Overall dimension | 1500×850×1140 | 1500×850×1140 | 1600×900×1150 |
| Tips | The dimension listed above only for reference. Please contact us directly to get the accurate information of your own jacketed kettle | ||
- Tilting cooker can be equipped with agitation system such as anchor agitator or bottom scraping agitator.
- mixing speed can be 36rpm standard, or 60rpm, 0~200rpm infinitely variable speed or frequency control (VFD control using inverter or frequency converter)
- Using Explosion-Proof Motor
- PID temperature control (automatic temperature control for gas heating kettle)
- Heating medium can be steam and electric.
When using gas heating, please let us know your gas type: gas cylinder, building gas or other gas.
Tips: when using agitator, please read the product details under kettle model No. / reference (standard jacketed kettle tiltable with mixing system)
MAIN SPECIFICATION
| Model | AE-SPK | ||
| Power supply | 415/380V 50Hz 3phase | ||
| Pot | Diameter mm | Φ1100 | |
| Depth mm | 850 | ||
| Insulation | 2 inch | ||
| Material & Thickness | Inner wall | SS304 3mm | |
| Oil jacket | SS304 3mm | ||
| Outer wall | SS304 1.5mm | ||
| Total capacity L | 500 | ||
| Heating oil needed | No more than 90Liter (gap between inner wall and jacket is 104 liter) |
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| Oil inlet pipe Size | 1″ | ||
| Stirring power kw | 2.2 | ||
| Mixing speed | 36rpm | ||
| Electrical Heating Power kw | 32kw (8kw×4Nos) | ||
| Heat transfer area M2 | 2.0 | ||
| Design temperature ºC | 300 | ||
| Max working temperature ºC | 280 | ||
| Design pressure MPa | 0.095 | ||
| Max working pressure MPa | Normal | ||
| Maximum tillable Angle | 90° | ||
| Overall dimensions | Length mm | 1790 | |
| Width mm | 1400 | ||
| Height mm | 1950 | ||
| Net Weight / Gross Weigh | 485kg / 530kg | ||
| Accessories |
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supply Mixing tanks ,Reactor tank, fermentation tank, Inline homogenizer, High shear emulsifier mixer, ,Jacket cooking kettle, milk cooling tank sanitary fittings,etc.
Widely used in many fields, such as dairy, beer, food, pharmacy, beverage, cosmetic etc.,exported to America, Europe, the Middle East.