Medicament Mixing Manufacturing vessel

Soft Gelatin Manufacturing Plant

The range of Soft Gelatin Plant Process Equipment:

Glycerin / Sorbitol Storage Vessels
Raw Gelatin Feed Tanks
Gelatin Cooker
Gelatin Feed Tanks
Plain / Jacketed Medicament Storage Tanks
Medicament Mixing and Gelatin Color Mixing and De aeration Unit with Hydraulic Lift system
Medicament Inline Homogenizer & Lobe Pump
SS Working Platform
Instrumentation & Piping
Utility System of Hot Water & Vacuum

Range of Capacity:

Gelatin Cooker 100 L to 2000 L Cooker capacity

Medicament Mixing Manufacturing vessel Salient Features:

Most important parameters for any Soft Gel Plant which are to be meticulously and articulately incorporated in the design of the process equipment are as follows:

Agitator of Gelatin Cooker is a special kind of Contra-rotating type Anchor having Triangular Blades for imparting low shear mixing action to highly viscous Soft Gelatin mass for intimate mixing.
Hydraulic Lifting System for top cover of Gelatin Cooker
PLC Programmed (optional) for Dual speed agitation to reaction mass of Gel cooker as per the defined recipe
Specially constructed Gelatin Feed Tank with electronic heating system
Medicament Mixing & Homogenizing Vessel
Multi-purpose Mixing & De-aeration Unit with SS Control Panel for carrying out following operation
Mixing of Medicament
Color Mixing in Gelatin mass
De aeration of Gel mass
Hydraulic Lifting of Agitators for different operations with quick release coupling for agitator change/cleaning operation
Heat traced transfer pipe line for feeding Gelatin to Encapsulating Machine
Vacuum Control System for De-aeration in Gelatin Cooker
Strict compliance to cGMP as per the international standard norms
SS 316L contact parts mirror polished to less than 0.5 Micron RA & SS 304 Non-Contact parts matt finished.
100% drain able, crevice and dead leg free internal surface

We have marked a distinct position in the market by providing excellent quality Soft Gelatin Plant. This machine is precisely manufactured using supreme class components and sophisticated technology in compliance with set industry standards. The offered machine is used in diverse industries like pharmaceutical, food processing, chemical, cosmetic, etc. This machine is available in different technical specifications as per the needs of clients. Features:
• Agitator of Gelatin Cooker is a special kind of Anchor for imparting low shear mixing action for intimate mixing.
• Hydraulic Lifting System for top cover of Gelatin Cooker (Optional)
• Constructed Gelatin Feed Tank with electronic heating system
• Tank is fitted with Water filled Jacket that is heated to pre-set temperature by electric heaters mounted in the base of the tank.
• Multipurpose Mixing & Deaeration Unit with SS Control Panel for carrying out following operation • Color Mixing in Gelatin mass & Deaeration of Gel mass
• Hydraulic Lifting of Agitators for different operations (optional) with quick release coupling for agitator change/cleaning operation
• Vacuum Control System for Deaeration in Gelatin Cooker
• Strict compliance to cGMP as per the international standard norms
• PLC Programmed (optional) for Dual speed agitation to reaction mass of Gel cooker as per the defined recipe Technical Specifications:
• Material: SS 304 / SS 316
• Dimension: 3,100(L) x 1,600/2,893(W) x 3,500(H)
• Weight: Approximately 980 Kg (Approximately 1,200 Kg including operation platform and ladder) • Power consumption: Approximately 35 Kw
• Voltage: 220V/380V/440V x 3 phase
• Frequency: 50Hz/60Hz
• Maximum rate: 40 rpm (fixed) •
Maximum temperature: 90 ~ 100???
• Maximum capacity: 600Ltrs x 2 tank / 600 liter x 1 tanks
• Motors: 5HP x 2 sets / 5HP x 1 sets
• Heating elements: Two elements of 5 Kw (Electric Heater)
• Water sealed vacuum pump
•
Dimension : 980(L) x 380(W) x 450(H)
• Weight : Approximately 68 Kg
• Power consumption : Approximately 3.75 Kw
• Voltage : 220V/380V/440V
• Frequency : 50Hz/60Hz
• Main motor : 5HP

Gelatin service tank gelatin melting tank gelatin melter

Gelatin Melting tank

The gelatin melting and service tank is used to melting the gelatin and keep the gelatin mass at a desired temperature and supply the gelatin to the encapsulation machine. We have both gravity feeding tank and pressure feeding tank. The plug and socket is IP65 grade make it easier to clean the tank.

Gelatin service tank

The gelatin service tank is used to keep the gelatin mass at a desired temperature and supply the gelatin to the encapsulation machine. We have both gravity feeding tank and pressure feeding tank. The plug and socket is IP65 grade make it easier to clean the tank.

Stationed gelatin melter

Mounting Four feet support.on platform
Structure Three layered water bathe
Material SUS304.Medicine contacting partsSUS316
Standard GB 150-1998 and GMP
Max vacuum <-0.09MPa
Opening View glass DN100.Man hole Φ450×Φ350
Temperature sensor Bottom RTD sensor
Power 380V/240V 50/60Hz 7.5Kw

Product Description

1.Water bath type gelatin tank is a special equipment for melting gelatin and production process.

2.The gelatin melting tank has the advantage of compact structure, stable transmission and stable running performance.

3.The mixing/stirring process is operated through connecting loop coupling and is composed of plurality of split agitator with stable transmission and better homogenization effect. The whole body of the tank is made of stainless steel.

4.The body include three layers, including the tank liner, heating jacket and heat preservation layer.

5.Heating the inner of the tank with the circulation hot water, it will be featured by fast heating, good thermal insulation performance, improving the quality of gelatin, accelerating the gelatin melting and shorten the melting time.

6.The liner is closed totally with very good vacuum performance.

7.The feeding mouth is convenient o assemble and repair. The whole tank is very smooth and bright with features of convenient cleaning, anti-corrosion and anti-acid, etc. Gelatin melting tank adopts stainless steel construction for its whole body.

8.During its working process, the machine will suck moisture from inside of the tank, leaving the vacuum. All these are in accordance with the requirement of GMP. So the gelatin melting tank is an ideal equipment for the soft capsule pharmaceutical line.